Commercial air compressors today are a common and convenient tool, so many businesses turn to specialized companies to purchase their products or resort to Air Compressor Rentals. However, in any case, in order to maintain the efficiency of this device and increase its service life, it must be constantly serviced and kept in proper condition. This process will save you money and time in the future, as well as keep your business running smoothly.
In large organizations, very often the system is designed in such a way that due to the breakdown of one compressor, the entire process can stop since the equipment is interconnected. A breakdown can lead to large economic, time, and image losses, which is not necessary for any company. Therefore, usually, organizations hire a specialized company that deals with air compressor repairs.
It should be understood that preventive air compressor maintenance should be carried out systematically. To do this, a special schedule is being introduced that allows you to monitor the inspection of devices and understand what specific preventive actions need to be performed during a particular period of time. This schedule is very important because without it it is easy to get confused in the process of servicing compressors, which can lead to unpleasant consequences.
If you inspect and eliminate the shortcomings of all mechanisms in time, then you can avoid big problems that may appear in the future. An air compressor is a rather complicated device, but the most basic preventive points can be done independently. Let’s take a look at which ones:
1. Be sure to read the instructions
Knowledge of the user manual is a necessary aspect for a general understanding of how the compressor works and how often it should be serviced. Also, this document will help you fix some problems without calling a special service. The manual contains all the necessary information to help you understand exactly what needs to be done and how. Also in the instructions you can find some important facts about the compressor that you did not know before. In no case should you fix problems or engage in the prevention of this mechanism without knowing the user manual. This can lead to even more problems, or even to a breakdown and complete incapacitation of the air compressor.
2. Check oil level and condition
The oil level in the compressor must be correct and the oil itself must be clean. This is necessary so that all parts of the device can work in normal mode and do not wear out. Make sure that there is no water in the oil, otherwise it will lose its viscosity and will not be able to properly lubricate all the elements of the system.
This will happen due to the fact that the metal parts will rub against each other, which will lead to their wear and hence the failure of the entire compressor. Therefore, before starting the operation of the device, be sure to replenish the oil fluid level, or completely replace it if the situation requires it.
3. Inspect the air filter
With everyday use, a large amount of debris will fall into it, which over time will lead to the need to replace the filter. If the filter stops trapping debris or passing air, this will adversely affect the operation of the compressor. It will function less efficiently and fail faster. If a hole appears in the filter, this will allow dust particles and various dirt to penetrate inside the device and damage its elements, thereby disrupting its operation. Therefore, it is extremely important to maintain this element and check it for the amount of debris. It must be replaced according to the manufacturer’s requirements, as well as depending on air pollution.
4. Inspect all hoses
The condition of the hoses has a huge impact on the operation and wear of the compressor, as it is through them that compressed air is transmitted. They must always work correctly, otherwise it can backfire. Hoses must be constantly monitored and checked, as they can fail very quickly. If folds form on them or the pressure that is created in them does not correspond to the required level, this negatively affects their integrity and operation as a whole. This in turn can cause the compressor to malfunction. So be sure to check the hoses as often as possible.
5. Keep Compressor Fuel Tank Clean
If your device runs on fuel, then you need to constantly monitor it and carry out additional maintenance. An irresponsible attitude to this issue may render the compressor unusable. The thing is that the fuel contains certain elements that can adversely affect the operation of the compressor, if they are not removed. Therefore, it is necessary to periodically clean the tank. This can be done by draining the gasoline and removing all debris from the tank.
6. Empty the water tank
The compressor has a special device that sucks the moisture out of the air. This process is necessary for proper operation because if water gets into some elements of the device, it can damage them and even disable the compressor itself. Therefore, it is necessary to periodically drain the moisture trap.
7. Clean all inlets
Air enters the compressor through the inlets, so they must always be as clean as possible so that the device itself can function normally. Over time, these valves can become clogged with various debris, which will adversely affect the operation of the compressor, so you need to periodically clean them.
All of the above actions will help keep all the mechanisms of the compressor in excellent condition and allow it to work for a long time. Therefore, if you do not want to spend money on repairing an old device or buying a new one, be sure to carry out preventive maintenance on your compressor.